First and foremost, let's delve into the concept of power isolation and non-isolation, primarily concerning switching power supplies. Industry experts generally define these terms as follows:
1. Isolated Power Supply: This type of power supply ensures there is no direct electrical connection between the input and output circuits. Instead, there exists a high impedance state between them, preventing any current flow between the two.
2. Non-Isolated Power Supply: Here, a direct current loop exists between the input and output. A common example is when the input and output share a common ground.
To better visualize this, consider the diagram below showing an isolated power supply:

Moving on, both isolated and non-isolated power supplies come with their unique set of advantages and disadvantages. Typically, non-isolated power supplies like Buck, Boost, and Buck-Boost dominate, while isolated ones, featuring isolation transformers, include topologies like flyback, forward, half-bridge, and LLC.
When comparing the two, isolated power supplies are known for their reliability but tend to be more expensive and less efficient. On the flip side, non-isolated modules are simpler in design, cost-effective, and offer higher efficiency but lack the same level of safety.
It's crucial to choose between isolated and non-isolated power supplies based on your project’s specific power requirements. However, understanding the primary differences can help guide your decision:
1. Isolated modules provide high reliability but at a higher cost and lower efficiency.
2. Non-isolated modules are structurally straightforward, budget-friendly, and efficient but pose greater safety risks.
For instance, isolated power supplies should be considered in scenarios involving electric shock risks, such as converting mains power to low-voltage DC. Additionally, for serial communication buses using physical networks like RS-232, RS-485, or CAN, isolating the power supply can prevent ground loops, safeguarding against transient high voltages and reducing signal distortion.
Furthermore, external I/O ports often benefit from power isolation to ensure system stability. Refer to the diagrams below for visual references:


Now, let's explore practical applications of isolated and non-isolated power supplies:
1. For the initial power stage of a system, enhancing anti-interference capabilities and reliability often necessitates an isolated power supply.
2. When powering individual ICs or small circuits on a PCB, a non-isolated solution is typically preferred due to its cost-effectiveness and compact size.
3. Safety-critical applications, such as AC-DC converters connected to mains power or medical devices, require isolated power supplies to ensure user safety.
4. Remote industrial communications often leverage isolated power supplies to minimize ground potential differences and reduce wire coupling interference, ensuring independent power supply to each communication node.
5. For battery-powered devices with stringent endurance demands, non-isolated power solutions are often favored.
In conclusion, the choice between isolated and non-isolated power supplies depends largely on the specific needs of your project. While isolated power supplies prioritize safety and reliability, non-isolated options excel in cost-efficiency and simplicity. Understanding these nuances allows for more informed decisions tailored to your application’s unique demands.
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