China's spare parts enterprises seize the high point of intelligent manufacturing to boost automobile power

With the acceleration of the global automotive electrification and intelligentization process, it has brought great impact and challenges to traditional parts and components companies. Especially in the field of traditional internal combustion engines, there is a high risk of being eliminated. Therefore, whether it is from smart manufacturing, lean production, or the future strategic layout, traditional parts companies will face an innovation and transformation. To seize intelligent highland can better help China become a car power. With the selection of 100 suppliers, the "China Automotive News" reporter sorted out the latest developments in smart manufacturing and intelligent distribution of China's outstanding parts and components companies, to the readers.

FAW Liberated Xichai: Smart Manufacturing Leader

In 2016, FAW Jiefang Automobile Co., Ltd. Wuxi Diesel Engine Factory (“Xichai”) “Heavy-duty Vehicle Engine Intelligent Manufacturing Pilot Demonstration Pilot Project” was evaluated by experts from the Ministry of Industry and Information Technology and stood out from among hundreds of declared projects across the country. It was eventually identified as one of the first 64 pilot demonstration projects.

It is understood that Xichai's intelligent manufacturing line adopts Germany's GROB machine tools, Swiss ABB robots, the United States GORBEL and other world-leading equipment, set the flexibility, integration, automation in one. According to statistics, Xichai's automated assembly line has 179 workstations, the entire line automation rate of 28%; 6DM machine line 60 processes, automation rate of up to 78%. In addition. Xichai also proposed the goal of “20% reduction in operating costs, 20% reduction in product development cycle, 20% increase in production efficiency, 10% reduction in defective product rate, and 10% increase in energy efficiency” within 2 to 3 years.

The Xichai smart production line hits six “firsts” in China: the first domestic “X” type production line was created creatively; the first use of a three-axis robot to achieve automatic lubrication and automatic installation of cylinder liners; the first use of optical fiber sensing non-contact detection technology; the first use of visual defense Wrong technology; first proposed assembly line parts full station implementation of smart AGV automatic distribution concept. In 2017, Xichai was honored to be the advanced unit in the manufacture of outstanding contributions in Jiangsu.

Fast: "Intelligent Production System" made its own

Unlike other companies that outsource or outsource smart production systems, Fast's intelligent production workshops are completely programmed and manufactured.

It is understood that Fast introduced the concept of modularization on the production line and realized the standardized operation of components such as controllers and pneumatic doors and the flexible use of production lines. The newly-installed automatic assembly cantilever line used by Fast has combined industrial automation, communications, intelligent robots, tightening and tightening, information control, and testing, and multi-station automation has been achieved. At the same time, Fast has also continuously promoted cloud technology to provide network monitoring and management of all intelligent robots and production line data, implement background operations, adjust data on robot conditions, and conduct cross-plant information comparisons.

According to Fast, the first smart production line was put into use, the number of online staff was reduced from 17 to 7 people, and the production of up to 450 products per day was upgraded to the current 750 units; not only the production efficiency was improved by 40%, but also the product consistency. It is further guaranteed. In addition, after the Fast automatic assembly cantilever wire is put into use, the qualification rate for one-time packing is increased by 3%, the production capacity of the assembly line is increased by 25%, the floor space is saved by 27%, the labor intensity of workers is effectively reduced, and product assembly automation and intelligence are greatly improved. Level.

Hangsheng Electronics: "Wisdom Cockpit" Becomes an Eye-catching Role

In recent years, Hangsheng Electronic has targeted the layout of the intelligent network-linked information system, smart driving assistance system, and new energy vehicle control system, representing the future direction of the industry.

Recently, Hangsheng’s “smart drive cabin” debuted at the Shenzhen Convention and Exhibition Center. It is understood that Hangsheng Smart Wisdom covers 360-degree high-definition panoramas, ultrasonic radars, front and rear camera and other cutting-edge products such as intelligent driving assistance systems. It realistically simulates the condition of the driver's surroundings during the driving process, and combines intelligent network-linked vehicle information. System LCD instrument dual-screen interactive display function, let people experience the new direction of smart driving.

In addition, Hangsheng is also considering the intelligent network of new energy vehicles human-computer interaction scene. Hangsheng believes that the use of new energy vehicles may be very different from traditional fuel vehicles. Although the noise of new energy vehicles is low, the interaction between people and cars, people and the environment, vehicles and the environment will create new problems.

From common car radios to single audio products, to car handsfree, car audio and video entertainment systems, vehicle-mounted smart navigation (GPS) systems, and body integration control systems, intelligent transportation and control systems with the latest layout and business opportunities. New energy automotive electronic control system, Hang Sheng Electronics has always been taking the road of independent innovation.

Desai Xiwei: Intelligently redefining the car

With more and more intelligent consumer electronics technology, Desai Xiwei hopes to cut the entrance point from the perspective of user experience, trying to redefine the car, and then the user experience will become the new competitiveness of Desai Westway.

Desai Xiwei released the first domestic smart car cabin designed based on the user's usage scene this year, fully embodying its technological advantage in intelligent development and its determination to comprehensively accelerate the “smart” manufacturing layout. Desai Xiwei smart cockpit equipped with dual 12.3-inch TDT screen, users can easily get driving information and entertainment content, but also real-time application of the latest smart driving technology, such as four high-definition camera, 77G millimeter wave radar. In addition, the smart driving cabin introduced by Desai Xiwei also covers smart driving assistance systems such as automatic parking, panoramic parking, front collision warning, lane departure warning, and pedestrian monitoring.

Suzhou Green Control: New energy and intelligence complement each other

Suzhou Green Control Transmission Technology Co., Ltd. (“Suzhou Green Control”) has been deployed for the development of electrification, light weight, and intelligent development of Chinese passenger cars since its establishment in 2011.

With the introduction of Industry 4.0 and Smart Manufacturing, Suzhou Green Control actively promotes the application of intelligent production lines. In 2016, the Ministry of Industry and Information Technology publicized the intelligent manufacturing integrated standardization and new model application projects. Suzhou Green Control became the only smart energy manufacturing base for new energy vehicles in the country.

The self-developed passenger car AMT product of Suzhou Luhuan has filled the blank in China and launched the first domestic coaxial parallel hybrid system based on AMT technology, which broke the monopoly of foreign companies. Its self-developed AMT powertrain for passenger cars has added a set of actuators to the traditional manual transmissions to achieve automatic starting and shifting of vehicles, which can effectively reduce the driver's labor intensity and improve driving comfort. In addition, the Suzhou Green Control AMT transmission adopts an optimal shift schedule to reduce fuel consumption, which is 3% to 5% higher than that of manual transmissions. Compared with conventional hydraulic automatic transmissions (AT), it saves more than 20% fuel; the clutch is engaged smoothly. The driver's misoperation can be avoided, and the life of various components of the transmission system can be improved.

Zhejiang Asia Pacific: Establishing a network of intellectual innovation base

As one of the core industries of the manufacturing system, the electromechanical industry has always occupied a pivotal position. In 2014, Zhejiang Asia Pacific Group entered the field of intelligent driving of automobiles, and fully invested in the research and development of intelligent driver assistance systems, and completed the layout of the intelligent network-linked automobile ecosystem of active safety control + environment awareness + mobile Internet integration, which has become the most comprehensive in the country. The most reasonable intelligent network driving industry chain.

It is understood that Zhejiang Asia Pacific Electromechanical successfully developed electronic stability control system ESC, automatic emergency braking system AEB, adaptive cruise control system ACC, lane departure warning system LDW, front vehicle collision avoidance warning system FCW and other intelligent assisted driving systems. Accredited by well-known automobile manufacturers at home and abroad, they have obtained simultaneous development and supporting qualifications. At present, these smart assisted driving systems are about to be mass-produced.

At the beginning of this year, China Automotive Technology and Research Center and Zhejiang Asia Pacific Electromechanical Co., Ltd. cooperated to establish a smart network of automotive independent innovation standards research base. It is understood that the establishment of the base will fill the gaps in the standards and regulations of the domestic automobile intelligent network connection technology field, and will be of great significance to the construction of the standard regulatory system in China's automobile intelligent networking technology field, which will promote the development of China's automobile intelligent network connection technology to be healthier and faster. development of.

Zhejiang Wanan: Making Power in Lightweight, Smart Driving Directions

Zhejiang Wanan Technology Co., Ltd. (referred to as "Zhejiang Wanan") made efforts in three aspects: first, lightweight chassis, second, smart driving, and third, car networking and car sharing services.

In order to achieve its goal more efficiently, Zhejiang Wanan is involved in high-tech fields such as wireless charging, in-wheel motor, electronic parking brake, vehicle networking, smart driving, and lightweight, etc., and Evatran in the United States, Protean in the United Kingdom, Haladex in Sweden, and Beijing Flying Magnesium. And other well-known companies launched a series of joint ventures and cooperation.

In recent days, Zhejiang Wan'an has officially put into use the Beijing Intelligent Driving R&D Center with an area of ​​nearly 1,200 square meters through an overall planning and reasonable layout. It is understood that Zhejiang Wan'an will carry out resource integration and independent research and development from such aspects as smart driving technology such as environmental awareness, intelligent decision-making, and electronic control implementation, and V2X automotive network connection technology. At the same time, it actively combines mainstream automobile companies and completes advanced driver assistance systems (ADAS), partial automated driving and completely unmanned technology development and industrialization in stages.

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